Custom Cable Assemblies

What is a Custom Cable Assembly?
Custom cable assembly is a group of cables or wires bundled into a single unit to transmit power or signals efficiently. Typically, cable assemblies consist of multiple wires organized using ties, tapes, or protective sleeves. Customized cable assemblies are provided as a value-added service, and the cable assembly products are made completely in accordance with your requirements.

SAISONIC Custom Cable Assembly Service

Since 1992, SAISONIC has manufactured custom cable assemblies to meet the exact specifications of our customers in a myriad of applications and industries. We create a precise custom cable assembly or wire harness to perfectly meet the demands of our clients’ advanced electronic equipment. SAISONIC has been a leader in the custom cable assembly industry for several decades and creates entirely custom cable assemblies and wire harnesses for every industry imaginable.

●.Overmolding Cable Assemblies: Molded cable assemblies ,Ferrite Cores for Cable Assembly ,T-Mold /Y-mold,Banana Plug Jacks.

●.Coaxial Cable Assemblies: Used to transmit high-speed data or RF signals,

●.Ribbon Cable Assemblies: Flat Ribbon Cable,IDC Ribbon Cable Assembly

●.Data Cable Assemblies：USB, HDMI, DisplayPort，

●.Circular Connector Cable Assemblies:  M8,M12,LEMO.ETC

●.Power Cable Assemblies: Power cords,Power Supply Cords.AC/DC Power Cables

●.Audio Video Cable Assemblies:3.5mm Stereo cable ,TRS Cables & Adapters,XLR Jacket Cable,RCA Cables

Custom cable assembly service capability
1.Connector selection,In addition to supporting globally renowned connector and terminal brands such as :

Harting,Phoenix, FCI, Amphenol, Molex, Aptiv, Tyco,Hirose, Yazaki, and JST, we also offer alternative solutions.

2.Cable selection:We support the selection of cables from the following brands.  Only a few are displayed here.  

If you have other preferred cable brands, we also offer support.
●Prysmian: Originating from Germany, it is a world-leading multinational cable system company.
●Nexans: A French company, it is a globally renowned cable manufacturing and engineering enterprise.
●Southwire: A leading wire and cable manufacturer in North America
●Sumitomo Electric Industries: : A long-established communication manufacturer in Japan
●Leoni: A German enterprise specializing in the manufacturing of wires and cables.
●Belden: An American company, renowned for its high-quality cable products

At the same time, we also offer alternative cable models with better delivery times and price advantages.We welcome you to discuss with us at any time.

Customized cable length service: 

from a few centimeters to tens of meters, completely produced according to your intentions and drawings.
Customized cable conductor size service: 

In addition to supporting the standard AWG4/0 to AWG40 wire diameters, any non-standard size you want can be realized at Xili.
Cable insulation materials: We offer a wide range of wire insulation options including PVC, XLPE, TPU, Teflon, silicone, etc.

3.Value-added services:
overmolding. Injection molding/strain relief, installation of ferrite magnetic rings, cable branching, tape wrapping, panel installation, dispensing, installation of heat shrink tubing, and binding with cable ties.

The custom cable assemblies produced by SAISONIC are applied in the following industries

●.Agriculture: 

Agricultural irrigation system cable assemblies, spray system cable assemblies. Cables and wire harness assemblies for agricultural machinery and equipment.

●.Automobiles: 

Automotive comfort system cable assemblies, control system cable assemblies, EV charging cable, New energy vehicle cable assemblies,Hybrid vehicle cable assemblies.

●.Industry: 

Heavy-duty cable assemblies, power distribution system cable assemblies

●.Lighting: 

Architectural lighting cable assemblies, street lamp cable assemblies, stage lighting cable assemblies.

●.Medical:

 Imaging equipment cable assemblies, patient monitoring system cable assemblies, rehabilitation and physiotherapy equipment cable assemblies. Diagnostic equipment cable assembly.

●.Robot automation:

 Robot arm control cable assembly, drag chain  cable assembly, motion and control cable assembly.

●.Solar energy: 

Inverter cable assemblies, battery cable assemblies, panel control cable assemblies

●.Telecommunications: 

Optical fiber communication cable assemblies, network infrastructure cable assemblies, data center cables

The cable customization service includes

Cutting  Crimping Stripping Terminating Splicing Soldering Potting Taping   Tubing Sleeving Tying                                                                    
We will strive to realize any of your creative ideas for you