Custom Ribbon Cable Assembly and Manufacturing

SAIOSNIC is a top manufacturer of custom flat ribbon cable assemblies. Our factory can create unique cable assemblies tailored to fit your project. Contact us now for professional custom solutions.

As a leading manufacturer of custom cable assemblies, SAISONIC offers high-quality custom ribbon cable assemblies, including prototyping and automated IDC connector systems.  We have an automated production workshop and offer high-quality wire harness integration services.  We focus on reliability and innovative design, providing customized solutions for various industries.

What is a custom ribbon cable assembly?
Flat ribbon cable assemblies, also known as flat flat cables or flat cables, are flat rectangular cables that contain multiple parallel arranged conductors or conductors.  With its unique design, flat ribbon cable assemblies play a key role in multiple industries and bring numerous advantages

Custom ribbon cable assemblies are actually just flat cables adjacent to conductors.  These cables are equipped with IDC (Insulated Displacement Connector) terminals and are used for connection in several devices with very limited space.  Cable assemblies use conductor configurations, ranging from 4 to 80 positions.

Depending on different needs, the spacing rule is usually between 0.025 inches and 0.156 inches.  The flat rectangular shape means that you can wire at the smallest point.  You can also do this while maintaining signal integrity.  This is achieved by controlling impedance and electromagnetic shielding.

Diverse assembly types and customization
Standard circular conductor assembly: Facilitates batch termination and is suitable for general applications.

Flexible assembly: Adaptable to dynamic environments, durable and reliable.

IDC assembly: Quick connection, simplified installation.
Color-coded assembly: Facilitates visual recognition and is suitable for complex systems.

Molding assembly: Offers a variety of connector options to enhance protection.
Twisted-pair cable assembly: Reduces crosstalk, suitable for high signal integrity requirements.

Intermittent bonding assembly: Enhance flexibility and facilitate wiring.
Hybrid assembly: Integrate different types of wires and optimize the design.

Adhesive assembly: Flexible customization of cable arrangement to meet special requirements.
We offer customized services, including cable length, connector type, material selection, etc.

Wide range of application fields
It is applicable to various application scenarios such as communication systems, electronic devices, computers, industrial control, and medical equipment.

Advanced material options
Capton polyimide is suitable for applications ranging from -269°C to +400°C and offers superior flexibility
Flame retardancy and mechanical strength of Nomex aramid for aerospace
Polytetrafluoroethylene (FEP) has good chemical resistance and low dielectric loss in radio frequency applications
A cost-effective solution for the standard temperature range of PVC insulation

SAISONIC has a strong manufacturing capacity and can provide custom flat ribbon cable assemblies ranging from simple to complex, meeting your diverse needs.  We ensure the smooth progress of your project with comprehensive services, strict quality control and flexible customization options.

Contact SAISONIC to find a safe, reliable and cost-effective manufacturer for your connected project.

Factory:
Dongguan Saisonic Electronics Co., Ltd
Address: Jiuchong Industrial Zone, Daning Village, Humen Town, Dongguan , Guangdong 523930, China

Sales  office:
Ms.Emily Ke 
Tel:+86-0769 85637386
Call: +86 138 2927 2978
Email: Emily@dgsaisonic.com
Website: www.dgsaisonic.com