Custom Molded Cable Assemblies

Overmolded cable assemblies are the most rugged class of interconnect wire-harnessing available.We offer the design, manufacture and assembly of overmolding cables. Contact us: +86 13829272978

In fields such as household appliances, industry, communication, automotive electronics and agricultural machinery, safe and efficient connection is the core guarantee for the stable operation of the system. SAISONIC focuses on the research and development and manufacturing of high-quality overmolded cable assemblies. Relying on advanced forming processes and strong customization capabilities, it tailors professional solutions that meet strict standards for customers in various industries. Make your device connection more robust, smarter and more reliable!

The overmolding process has been upgraded to create an integrated connection guarantee

Relying on advanced forming techniques, we inject materials into precision molds under high pressure, and every detail is strictly controlled. We are fully responsible for the entire process from design to production, ensuring that each molded cable assembly has a seamless structure and excellent stress relief capabilities, serving as a solid support for critical equipment in all industries.

Precision injection molding

By adopting high-precision molds and automated forming systems, seamless integration of cables and connectors is achieved, enhancing durability and sealing performance.

Strain relief design

At the connection between the cable sheath and the connector, reinforcing structures are added to effectively prevent mechanical tension and bending damage.

Full-process quality control

Each molded cable assembly undergoes a strict process flow and quality control. From the initial design draft to large-scale delivery, every step is strictly inspected to ensure that customers have no worries.

Efficient mold preparation

Supports single or multiple mold configurations, flexibly responding to complex batch and multi-profile requirements, and enhancing production efficiency.

Professional materials management

It adopts a variety of materials such as PVC/XLPE,TPU, etc., which are resistant to high and low temperatures, reinforced and environmentally friendly, providing reliable options for extreme environments and special applications.

Customization capability of molded cables

At SAISONIC, every molded cable assembly can be precisely customized according to the actual application of the customer. We have a deep understanding of the unique needs of customers from different industries. From design, material selection to molding process, we achieve exclusive customization to help your innovation and efficiency.

1. A wide variety of connectors can be customized

Supports various connectors such as USB, D-Sub, BNC, SMA, HDMI, M8/M12, Molex, etc., meeting the strict requirements of different systems for functions and specifications.

2. The cable structure is flexibly configured

Optional types include ribbon, coaxial, twisted-pair, shielded, battery, etc., and support fixed length, fixed cross-section, and dedicated layout.

3. Rich material selection

We offer a variety of resin materials such as PVC, TPU, PE, ABS, etc., and can select different hardness and temperature resistance levels according to project requirements.

4. Comprehensive functional features

It offers multiple options such as IP67/IP68 water resistance, abrasion resistance, printing your exclusive Logo or functional labels, pre-forming and overmolding.

The service contents of SAISONIC's wire and cable manufacturing plant
Customized cable assembly service
Coaxial cable assembly service
Prototype cable assembly service
Rf cable assembly service
Battery cable assembly service
Waterproof cable assembly service
Ribbon cable assembly service
Flat flexible cable (FFC) assembly service
Injection molding cable assembly service
Molded cable assembly service
Low-voltage cable assembly service
Special cable assembly service
Wire and cable processing services

Contact SAISONIC to find a safe, reliable and cost-effective manufacturer for your connected project.

Factory:
Dongguan Saisonic Electronics Co., Ltd
Address: Jiuchong Industrial Zone, Daning Village, Humen Town, Dongguan , Guangdong 523930, China

Sales  office:
Ms.Emily Ke 
Tel:+86-0769 85637386
Call: +86 138 2927 2978
Email: Emily@dgsaisonic.com
Website: www.dgsaisonic.com