SAISONIC cable assemblies - Experts in precision wiring harnesses, helping you create the future with intelligence!
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2025-11-10 11:14
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SAISONIC cable assemblies - Experts in precision wiring harnesses, helping you create the future with intelligence! SAISONIC wire harness and custom cable assembly processing: Craftsmanship quality, intelligent manufacturing for the future
Today, with the rapid development of the manufacturing industry, customized processing of wire harnesses and cable assemblies has become a core support for industries such as electronics, medical care, automobiles, and home appliances.With advanced equipment, exquisite craftsmanship and strict quality management, SAISONIC has become a long-term partner of many well-known enterprises.We are committed to providing customers with high-precision, high-efficiency and cost-effective wire harness and cable assembly solutions, helping enterprises enhance product competitiveness and seize market opportunities.
Leading in technology, setting a benchmark in the manufacturing industry of wire harnesses and cable assemblies
SAISONIC has introduced internationally leading automatic wire cutting and stripping machines, fully automatic terminal crimping machines, fully automatic wire twisting machines, wire harness processing equipment, testing instruments, and automated production lines to ensure precise product dimensions and stable wire crimping.
Diversified wire harness and cable assembly processes to meet different demands
We master advanced techniques such as wire cutting, wire stripping, crimping/terminating, crimping, wiring, binding, wire shielding, braided protection, and special joint and covering processes (such as hot melt forming and low-pressure potting), which are applicable to fields such as medical care, automotive parts, smart home, power tools, industrial automation, unmanned aerial vehicles, sensors, home appliances, telecommunications, and power transmission.Ensure that the product is both functional and aesthetically pleasing.
The basic processing techniques that SAISONIC can perform for wire harnesses and cable assemblies
Wire cutting: Cut the cable or wire to the required length.
Stripping: Remove the insulation layer of the wire to facilitate connection.
Crimping/terminating: Connecting wires to joints or connectors.
Crimping: Use tools to tightly fix the joint (for example, wire connector, crimping terminal) onto the wire.
Wiring: According to the design plan, lay wires, cables, equipment and devices in place and connect them.
Binding: Use cable ties, flexible hoses or clips to bind individual cables (wire harnesses) together to make them neat and orderly.
Protection: Use insulation, shielding and protective layers to protect cables from external damage or electromagnetic interference.
Winding: Use tape for winding and install corrugated pipes, clamps and other accessories as per the process requirements.
Insertion: Insert the wire with terminals into the correct hole position of the connector socket.
Install blind plugs/blind bolts: Install the blind plugs or blind bolts/sealing plugs to the correct hole positions as per the process requirements, ensuring their positions and directions are correct.
Special wire harness and processing technology
Covered joint(overmolded cable): Special processes are adopted to optimize the sealing performance and durability of the joint connection.
Hot melt molding: A low-temperature injection molding process that uses particles to coat electronic components.
Low-pressure potting: It is used to encapsulate electronic components to protect them from environmental influences.
High-voltage wiring: A wiring technology specifically designed for high-voltage applications, such as in the fields of hybrid and electric vehicles.
Customized processing: According to the specific needs of customers, we provide fully automatic, semi-automatic or manual customized processing to meet the requirements of different batch sizes and types.
Strict quality control ensures outstanding quality of wire harnesses and cable assemblies
SAISONIC has passed the ISO 9001 quality management system certification and implements strict control from raw material procurement, production process to finished product inspection. We adopt famous brand of connector (e.g., Molex, JST, TE & Tyco, Amphenol, Aptiv, FCI, Yazaki, Phoenix, HARTING, JAE, etc.) and the international famous electric wire electric cable (such as Prysmian, Nexans, Southwire, Sumitomo Electric Industries, Leoni, Belden, LAPP, ensures stable material performance and eliminates the impact of inferior raw materials on product lifespan.
Precise inspection ensures zero defects in wire harnesses and cable assemblies
Equipped with three-dimensional measuring instruments, projectors, tensile testing machines, conductivity testers, DCR testers, LCR testers, insulation withstand voltage testers and other testing equipment, comprehensive inspections are conducted on product dimensions, strength, conductivity, short circuits, open circuits, misalignment, as well as the accuracy of terminals and acce
The service contents of SAISONIC's wire and cable manufacturing plant
Customized cable assembly service
Coaxial cable assembly service
Prototype cable assembly service
Rf cable assembly service
Battery cable assembly service
Waterproof cable assembly service
Ribbon cable assembly service
Flat flexible cable (FFC) assembly service
Injection molding cable assembly service
Molded cable assembly service
Low-voltage cable assembly service
Special cable assembly service
Wire and cable processing services
Contact SAISONIC to find a safe, reliable and cost-effective manufacturer for your connected project.
Factory:
Dongguan Saisonic Electronics Co., Ltd
Address: Jiuchong Industrial Zone, Daning Village, Humen Town, Dongguan , Guangdong 523930, China
Sales office:
Ms.Emily Ke
Tel:+86-0769 85637386
Call: +86 138 2927 2978
Email: Emily@dgsaisonic.com
Website: www.dgsaisonic.com
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Jiuchong Industrial Zone, Daning Village, Humen Town, Dongguan , Guangdong 523930, China
