Best Manufacturer of Molded Cable Assemblies By SAISONIC
Publish:
2025-10-27 17:41
Source:
Dongguan Saisonic Electronics Co., Ltd
SAISONIC's overmolded cable assemblies offer you a more robust option. By encapsulating cable joints in molded materials, they offer additional protection and reliability for cable assemblies, and also provide you with more customization options, including creating your logo and more.
Overmolding cable,molded cable and cable injection molding are seemingly simple technologies that actually require extremely high levels of craftsmanship and experience.
SAISONIC has been deeply engaged in the manufacturing industry of custom overmolded cable assemblies for many years, accumulating rich experience and forming its own unique competitive advantages. Not only do we possess rich cross-industry production experience and mature lamination process technology,but more importantly, we are committed to maximizing the advantages of overmolded cable assembly manufacturing technology through outstanding engineering capabilities,strict quality control and in-depth customer collaboration,providing customers with robust,durable,reliable and cost-effective complete solutions.
1. Cable overmolding ( injection molding process) material:
SAISONIC offers overmolded cables in a variety of plastic materials, in a variety of colors and shapes. Usually the material of the overmolded cable include：
1. Polyvinyl Chloride (PVC)
2. Thermoplastic Rubber (TPR)
3. Thermoplastic Elastomers (TPE)
Process of overmolding cable assembly:
The process of overmolding involves two primary stages: insert molding and overmolding. Insert molding is the initial stage where the cable and connector are assembled. The assembled parts are then placed into the overmolding machine, where they are subjected to the overmolding process.
1. Insert Molding
Insert molding is th first step in the overmolding process. It involves the assembly of the cable and connector, which are then placed into the mold. The purpose of this stage is to prepare the cable assembly for the overmolding process, ensuring that it is properly positioned within the mold.
2. Overmolding Stage
The overmolding stage is where the actual overmolding process takes place. The thermoplastic material is heated until it reaches a liquid state, and then injected into the mold cavity. The molten material encases the cable assembly, forming a protective layer once it cools and solidifies.
SAISONIC's custom overmolded cable assemblies types
1. Ferrite:Ferrite Core /Dual Ferrite
2. Transitions：. T-Mold /Y-mold
3. Audio:Banana Plug Jacks/ DC Power Plug Jacks/3.5mm Stereo Plug
4. Strain Relief
5. Circular:M8/M12 cable
6. Right Angle Overmolded Assembly
If you have any processing requirements for overmolded cable assemblies, please contact us.
Dongguan Saisonic Electronics Co., Ltd
Sales office:
Ms.Emily Ke
Tel:+86-0769 85637386
Call: +86 138 2927 2978
Email: Emily@dgsaisonic.com
Website: www.dgsaisonic.com
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Jiuchong Industrial Zone, Daning Village, Humen Town, Dongguan , Guangdong 523930, China
